Navigating Challenges and Opportunities in Low-Carbon Chemical Manufacturing

Published By DPRJ Universal | Published on Tuesday, 18 November 2025

The chemical industry faces pressure to decarbonize by adopting renewable energy, cleaner fuels, and improving efficiency. Transitioning from fossil fuels to renewables like solar, wind, biomass, biogas, and green hydrogen is underway but hindered by supply chain and economic challenges. Efficiency improvements and embedding energy management into operations are key for competitiveness and resilience in a carbon-constrained future, particularly for Indian chemical companies.

The chemical industry, historically dependent on fossil fuels for energy-intensive processes, is undergoing a critical transition driven by rising energy costs, regulatory demands, and climate commitments. Companies are increasingly integrating renewables such as hybrid solar-wind power agreements to achieve stable energy costs and lower emissions. Cleaner fuels including biomass briquettes and compressed biogas are being piloted but face hurdles due to inconsistent supply chains and logistical challenges. Green hydrogen holds promise for high-heat applications but is currently limited by unfavorable economics and immature infrastructure. To succeed, companies must diversify their fuel sources and not rely on a single solution.Operational efficiency is emphasized as the 'invisible fuel' where targeted interventions, such as optimizing pumps or recovering waste heat, have led to significant energy consumption reductions. Embedding energy-conscious practices within corporate culture—through audits, training, and dedicated management teams—supports continuous improvement.Despite progress, practical obstacles remain, including sparse cleaner fuel supply chains and risks from overambitious decarbonization targets. Sustainable, systemic change requires integrating energy management into daily decision-making rather than treating efficiency as isolated projects. The industry is at a crossroads where its choices will determine not only emissions trajectories but global competitiveness. Indian chemical companies poised to embed energy responsibility into their operations will lead in low-carbon industrial transformation, balancing growth with environmental stewardship.